Process Design Projects

Radiopharmaceutical Production Facility
Location: St. Louis
Client: Covidien
Description: 

Design and construction support services for a new Covidien radiopharmaceutical facility.

Sterile Storage HVAC Replacement
Location: Melrose Park, Ill.
Client: Abraxis BioScience
Description: 

Replacement of a sterile storage HVAC system for Abraxis BioScience in Melrose Park, Ill., including validation support.

Cypress Creek Biomass Co-Firing
Location: Virginia
Client: Old Dominion Electric Cooperative
Description: 

Development assistance, conceptual engineering, cost estimating and permitting for the installation of a biomass co-firing system for Old Dominion Electric Cooperative at the Cypress Creek project in Virginia.

Dry Blending Facility
Location: St. Joseph, Mo.
Client: Danisco Ingredients
Description: 

Design and construction of a Danisco Ingredients greenfield facility in St. Joseph, Mo., relocating existing dry ingredients production with minimal interruption.

Biomass Power Plant Due Diligence
Location: Northeastern Texas
Client: Confidential
Description: 

A due diligence review on a 100-MW biomass power plant under development by a confidential client in Texas.

Hydrocracker Conversion Project
Location: Philadelphia
Client: Sunoco Inc.
Description: 

EPC services to return a hydrocracker unit and hydrogen plant to service at Sunoco's Philadelphia refinery.

Distillery Rebuild
Location: Atchison, Kan.
Client: MGP Ingredients Inc.
Description: 

Reconstruction project for MGP Ingredients Inc., Atchison, Kan., to rebuild equipment destroyed by fire and return the plant to full production capacity.

MACT Compliance Project, Basic Design Package
Location: North Chicago
Client: Abbott Laboratories
Description: 

Preliminary design of an air emissions collection header for 350 process vents in eight production buildings at Abbott's North Chicago facility.

Deep Cutpoint
Location: Ponca City, Okla.
Client: ConocoPhillips
Description: 

Front-end planning engineering and estimating services, plus complete engineering, procurement and construction services for the deep cutpoint project at ConocoPhillips' Ponca City, Okla., refinery.

Boiler Replacement - Cheyenne
Location: Cheyenne, Wyo.
Client: Frontier Refining
Description: 

Fast-tracked front-end planning and lump-sum engineer-procure-construct services for Frontier Refining's boiler replacement in Cheyenne, Wyo.

Food Production/Packaging Expansion
Client: Confidential food processor
Description: 

Design-build expansion of an extruded production line that increased capacity and reworked the entire packaging department.

Automated Deboning Operation
Location: Monroe, N.C.
Client: Tyson Foods Inc.
Description: 

Design-build reworking of an existing chicken deboning operation in Tyson’s Monroe, N.C., plant on a turnkey basis, including a utility analysis and modification, facility layout, equipment design and procurement, installation and startup services.

Lactitol Production Facility
Location: Thomson, Ill.
Client: Danisco Sweeteners (formerly Xyrofin)
Description: 

Design-build and startup services for a Danisco production facility for lactitol, an ingredient for sugar-free confectionary applications and pharmaceutical preparations.

Polyester Powder Coating Facility
Location: North Kansas City, Mo.
Client: Cook Composites & Polymers
Description: 

Design and construction of a Polyester Powder Coating Facility for Cook Composites & Polymers (CCP) in North Kansas City, Mo.

Flare Gas Recovery Unit
Location: Ponca City, Okla.
Client: ConocoPhillips
Description: 

Engineering and procurement services for the installation of a flare gas recovery unit (FGRU) at ConocoPhillips's Ponca City, Okla., refinery.

Sterility Test Facility Feasibility Study
Location: Midwest
Client: Confidential
Description: 

Preliminary scope and cost estimate to construct a sterility test laboratory within a confidential client's existing pharmaceutical production facility.

Biomass Feasibility Study
Location: Near Montpelier, Iowa
Client: Central Iowa Power Cooperative
Description: 

Study of potentially viable fuels for the Central Iowa Power Cooperative Fair Station Power Plant near Montpelier, Iowa.

Ultra-Low Sulfur Diesel Project
Location: Ponca City, Okla.
Client: ConocoPhillips
Description: 

Engineering, procurement and construction (EPC) services for the Ultra-Low Sulfur Diesel project at the Ponca City, Okla., refinery of ConocoPhillips.

Medical Device Production Facility
Location: Pennsylvania
Client: Confidential client
Description: 

Architectural programming study to evaluate expansion of a confidential client's existing Pennsylvania syringe production facility. Design integrated architectural, process utility and process needs and allowed for cGMP segregation of material, personnel and equipment flows.

Potent Compounds Dosage Facility
Location: Webster Groves, Mo.
Client: Covidien
Description: 

Renovation of a Covidien research and pharmaceutical manufacturing facility in Webster Groves, Mo.

Maleic Anhydride Expansion Project
Location: Geismar, La.
Client: Huntsman Corp.
Description: 

Preliminary design, cost estimating and site selection for the feasibility phase of the Huntsman Corp. North American Maleic Anhydride Expansion Project, plus basic design, definitive cost estimating and procurement for the final definition phase.

Steam-Electric Process Plant
Location: Aurora, Minn.
Client: Minnesota Power
Description: 

Feasibility study and design for a 50-MW biomass plant development for Minnesota Power at Laskin Energy Center, Aurora, Minn.

Biomass Energy Center Feasibility Study
Location: Midwest
Client: Confidential
Description: 

A feasibility study for a confidential industrial client for a 60,000 pound/hour biomass (wood) boiler installation in the Midwest.

Biomass/CHP Plant Feasibility Study
Location: Midwest
Client: Confidential industrial client
Description: 

A biomass-based combined heat and power (CHP) plant feasibility study for a confidential Midwestern industrial client.

Vent Collection and Thermal Oxidizer System Upgrades
Location: Barceloneta, Puerto Rico
Client: Abbott Laboratories
Description: 

Field study, recommendations, and detailed design for a vent collection and thermal oxidizer upgrade at Abbott Laboratories' Puerto Rico facility.